Alongside 53 teams in the Nationwide Eclipse Ballooning Project (NEBP), the Montana Space Grant Consortium (MSGC) Balloon Outreach, Research, Exploration and Landscape Imaging System (BOREALIS) Program aimed to livestream a solar eclipse to the NASA website via a high-altitude weather balloon and collect data on atmospheric phenomena. The project required a weather balloon capable of reaching neutral buoyancy for optimal data collection, connectivity and viewership. However, the cost of professionally manufactured balloons and the labor-intensive nature of manual production, coupled with weather constraints, necessitated an innovative, cost-effective solution. The goal was to design a system that organizations with varying resources and expertise could reproduce and operate.
In response to these concerns, we designed, fabricated and tested a vent attachment for latex balloons to enable controlled helium release and achieve neutral buoyancy. The predominantly 3D-printed vent reduced production costs and improved reproducibility, with the entire system manufacturable in under nine hours. Mechanically, it featured a plumbing fixture that acted as a plunger to release helium as needed. For strength, Polyethylene Terephthalate Glycol (PETG) was chosen over Polylactic Acid (PLA) filament, and a clear coat lacquer ensured airtightness.
The vent system integrates a cutdown module, custom vent board, servo motor, Hall effect sensor and battery, all housed for easy access. Additionally, a new parachute packing method based on reserve parachutes used by paragliders was developed. While minor modifications are still required, the vent has proven effective in maintaining altitude above 80,000 feet, meeting project objectives.