Issue 2, December 2003
Physical Sciences & Mathematics
Construction of a New Cryogenic System for Thin Film
Superconductors and Associated LabVIEW Program
Jenny Tobin
Albion College
Advisors: H. Richard Kerchner, Ph.D. and David K. Christen, Ph.D.
Oak Ridge National Laboratory, Oak Ridge, Tennessee
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Abstract
Superconductivity has the ability to revolutionize the distribution
of energy in the form of electrical power. The negligible resistance
in superconductive materials makes them much more efficient than
existent materials as carriers of electricity. Presently, superconductive
materials exhibit their unique electrical properties only at low
temperatures (near the boiling temperature of liquid nitrogen, 77K).
A cryocooler is a mechanical device with the ability to reach and
maintain these low temperatures using compressed helium gas. In
a cryocooler, superconductivity is measured on a sample through
a four-terminal reading of electrical resistance. This type of measurement,
taken while cooling and warming, increases the accuracy for small
values of current and voltage. LabVIEW (a graphical programming
language) was used to develop a program to control the temperature,
evaluate the amount of current forced through four potentially superconductive
film samples and measure the voltage across each of the samples.
These values were stored in LabVIEW and were used to calculate resistances
that were then graphed against the sample temperature. The program
was customized to provide a sufficient density of recorded values
during the abrupt resistance decrease that occurs at the superconducting
transition temperature, Tc, below which the resistance
is zero. The plot also examined the direct relationship between
resistance and temperature in the normal state above Tc.
Materials tested in this manner include thin film samples of YBa2Cu3O7
and NdBa2Cu3O7 compounds synthesized
on assorted substrates and composite Bi2Sr2Ca2Cu2Ox/Ag.
Introduction
Conductivity is the ability of a material
to allow electrons to pass through, thus creating an electrical
current. In normal conductivity, the material has an inherent resistance
to the flow of electrons. The resistance (R) of a material affects
the transmission of current (I) and the voltage produced (V) according
to Ohm’s law
V=I´
R.
At very low temperatures (in the cryogenic
temperature realm between absolute zero and 77 Kelvin, the boiling
temperature of liquid nitrogen), many materials, including combinations
of metals and alloys, become superconductive by the means of disordered
electron pairs becoming ordered. These electrons are called Cooper
pairs, or super-electrons, because they are afforded perfect conduction
in the superconductor. The density of super-electrons in the material
is temperature-dependent. Operating at a lower temperature yields
more Cooper pairs forming from the normal state electrons, so a
lower temperature generates greater superconductive behavior (Orlando
et al. 1991). At low temperature and only in weak magnetic
fields, a superconducting sample has zero resistance. The temperature
at which this occurs is known as the critical temperature of the
sample (Tc) (Kittel 1976). In wire or film form, a strong
superconducting material effectively distributes the electrical
power generated by existing conventional methods.
Typically, superconductive material
makes up only a small part of a superconducting sample. For a film,
a metal plate is cleaned and the crystal structure of the metal
aligned. A thin layer of insulating buffer material is deposited
onto the surface followed by the superconducting layer. The careful
crystal structure alignment of the first layer imparts this ordered
orientation to all subsequent layers. The parallel orientation of
grains (crystals) in a multi-crystalline structure is important
to maximize the super-current passing through the sample by eliminating
boundaries between the crystallites that act as barriers to current
flow between adjoining grains. The elemental composition of the
crystal structure and a variety of different buffer layers and metal
substrates are the most prominent effects on variations in behavior
of superconductive films.
The superconductive material needs
to have a high degree of purity for the best grain boundary conditions;
however, it must also have strategically introduced defects within
the grains. The defects allow the magnetic flux passing through
the film to be pinned, allowing more current to pass through the
sample in a directed stream. A magnetic flux line feels a sideways
Lorentz force and produces a release of energy equivalent to resistance.
Through a controlled doping procedure, the sideways force on the
magnetic flux lines is resisted by the grain boundaries or the introduced
impurities (Sheahen 1994). Doping is the addition of other foreign
metals (such as calcium), whose atom replaces an atom in the lattice
(crystalline) structure.
After a sample is synthesized, its
superconductivity must be measured. Because superconductors only
exhibit their phenomenal behavior at low temperatures, all testing
is carried out in cryogenic surroundings under vacuum conditions.
Traditionally, all measurements were painstakingly taken by hand;
however, now measurements of temperature, applied current, and voltage
are controlled, received, and interpreted by a computer with the
help of software called LabVIEW. The goal of this project was to
design a system and methodology to utilize this new software and
hardware technology.
LabVIEW is a graphical programming
language that is manufactured by National Instruments, and is typically
used to automate data acquisition in research labs and industry.
To accompany the software, corresponding hardware must also be installed.
Within the central processing unit of a computer, a General Purpose
Interfacing Bus (GPIB) card is installed into the PCI slot. The
GPIB card is the connection between GPIB-compatible instrumentation
and the computer. The card uses "handshaking" to communicate
between talkers, listeners, and the controller. This means that
the computer acts as the controller and is able to tell an instrument
to be either a talker (it "tells" the controller what
value it's at) or a listener (the controller "tells" it
what value to go to). The card coordinates these transfers of information.
LabVIEW is the connection between the
GPIB card and the data from the experiment. A LabVIEW program works
through a GPIB card to control the instruments, take measurements,
and organize the results. Automated data acquisition greatly decreases
the amount of human error, can be left to run on its own, and can
be run regardless of the skill or experience of the user.
The long-term goal for this project
was to develop a LabVIEW program to evaluate the direct relationship
between temperature and resistance. To illustrate the effectiveness
of this program, various superconductive samples were tested simultaneously.
Thin film samples included Bi2Sr2Ca2Cu2O3/Ag (BSCCO on Ag), YBa2Cu3O7
(YBCO) and NdBa2Cu3O7 (Nd123 TFA). The vast physical size differences
of all of these elements are important in the packing structure
and thermal behavior of the thin film samples, and were chosen to
represent a wide range of materials.
Materials and Methods
|
Figure
1. Varian cryoocooler, outside and inside
view. |
Superconductive film samples were cleaned
and checked for existing damage before being mounted
onto the sample block. The sample block in the Temperature Entering
Superconductive State (TESS) system is capable of measuring the
resistance of four different samples at once. On top of the copper
cold head is an insulating layer upon which all four samples are
mounted. Each one is secured by its own sample board with four retractable
pogo pins. These pins are secured within plastic imbedded in a brass
plate. The cold head and its shaft were placed in a vacuum container
that was connected to an Edwards EXC120 vacuum pump, creating conducive-to-cryogenic
conditions.
The four pins on each sample block
were used to take four terminal readings of all of the samples.
In a four-terminal measurement, a current is applied over a set
distance (the two outer pogo pins) and two voltage readings are
taken (the two middle pins). The advantage to four terminals (instead
of two) is uniform, steady-state current flow that creates fewer
errors from lead and contact resistances.
The pogo pins are retractable so that
they fit the sample snugly, enabling stable readings. A protective
shield was put into place over the entire container and the vacuum
pump turned on (Figure 1). Upon reaching a vacuum pressure in the
10-3 torr range, the helium-filled cryopump was started.
The temperatures and resistances were recorded once the specified
starting temperature was reached.
A Varian cryocooler powered by a Varian
cryopump and a vacuum pump were used with helium as a cooling agent.
Attached to the thermometer terminals of current and voltage was
a LakeShore 340 Temperature Controller (later switched to a LakeShore
34CA model). Through the use of the auto-tune feature on the temperature
controller, optimal Proportional/Integral/Differential (PID) parameters
were found. The aim of ideal PID parameters is to quickly and precisely
control the temperature so as to obtain a swift temperature reading
while minimizing the drift over time. Temperature zones were programmed
into the temperature controller to change PID parameters as the
temperature changed to achieve maximum thermal control.
A 1992 Scanner card was installed into
a Keithley 199 Digital Multi-meter/Scanner for the purpose of stepping
through the four samples to make measurements. The eight channels
of the card were connected to the four current lines and four voltage
lines. When closed, the channel was able to pass current supplied
by the Keithley 224 Programmable Current Source through a sample.
The corresponding voltage channel was closed, voltage readings made,
and resistance calculated (via Ohm’s Law).
The designed LabVIEW program controls
the amount of current applied to each sample. This can range from
1 m A - 1 Amp, depending on the
sensitivity of the sample. The two voltage readings are taken on
each sample, and these are passed through the GPIB card to LabVIEW
for interpretation. The values of current and voltage are then converted
into measurements of resistance, and the results graphed as a function
of temperature.
The LabVIEW program stores the specifications
of the sample and the rates at which readings were taken from the
instruments. The rate at which readings were taken became smaller
as the sample neared the critical temperature. When the lowest temperature
(designated by the program’s user) is reached, the program starts
to increase the temperature at that same slow rate until the critical
temperature is again reached. The temperature and resistances are
updated, graphed, and recorded in spreadsheet format only when the
criteria set by the user are met.
The temperature set-point rate of change
switches when a critical point is reached in order to gather more
data in the region near the critical temperature. Both the change
in temperature and the change in resistance values in the program
are not fixed and allow flexibility concerning the data recorded
in the Excel spreadsheet. Data are recorded while temperature is
decreased and again while temperature increased to determine if
the behavior of the sample is consistent during cooling and warming.
The difference between the graphs of warming and cooling is known
as hysteresis; ideally there should be none. Originally one program
controlled both phases of the scan (cooling and warming). This was
subdivided into separate programs for user versatility.
Thin film samples of various types
were tested in this apparatus including Bi2Sr2Ca2Cu2O3/Ag (BSCCO
on Ag), YBa2Cu3O7 (YBCO) and NdBa2Cu3O7 (Nd123 TFA).
Results
The warming and cooling behavior
for all samples is nearly identical (Figure 2); thus, hysteresis is
not a significant problem in the system we designed. Instead of graphing
the temperature against the resistance, the ratio of resistances was
graphed, so that the wide range in magnitude of the resistances could
be shown comparatively on one graph. A direct output of data from
LabVIEW would yield a standard resistance vs. temperature graph. The
critical temperatures and room temperature resistance readings are
shown in Table 1.
|
Figure
2. Resistance vs. temperature during warming
and cooling. |
| Sample |
R
(ohms) at 290 K |
Tc
(K) |
| CO32102
(YBCO) |
4.29x10-3 |
89.0 |
| NST-BSCCO |
1.86x10-4 |
107.8 |
| Nd123
TFA LAO (#107) |
210.3 |
78.8 |
| Nd123
TFA STO (#106) |
166.0 |
88.9 |
|
Table
1 . Critical
Temperatures and Room Temperature Resistances |
Discussion
The small differences of the critical
temperatures exhibited during warming and cooling are not uncommon.
Hysteresis is dependent on properties of the sample such as thickness
and the quality of thermal precision that the temperature controller
provides. In all of the samples used to test our setup and program,
the effects are minimal due to the thinness of the sample and the
ideal PID parameters on the temperature controller.
The room temperature resistances show
a large range in the order of magnitude, especially for the neodymium
samples (Table 1). The thickness of the thin film sample plays a
minor role in the level of resistance; however, the position of
the contacting pogo pins on the surface of the sample is also important
in resistance level. Inconsistencies in the sample may be present,
and this may result in different paths of current flow through the
film. Both neodymium samples show resistances at a much greater
magnitude than expected, most likely because a current pathway exists
through the metal substrate. The order of magnitude behavior for
YBCO and BSCCO (Table 1) are typical of thin film samples of this
type.
For our program, the critical temperature
(Tc) is defined as the inflection point of the resistance
vs. temperature curve (Figure 2). In the neodymium and yttrium samples,
these values are similar because of the comparable elemental position
within the lattice structure. XBa2Cu3O7
(where X is Nd or Y) has an orthorhombic lattice structure and consists
of stacking layers of perovskite units BaCuO3, XCuO2,
and BaCuO2. The Bi2Sr2Ca2Cu2Ox/Ag
film shows a vastly different behavior because of the different
packing structure in the lattice and the use of a dissimilar metal
substrate (silver). In the BSCCO film, the layers of CuO2
are separated by calcium containing planes (Poole et al.
1995). The vast physical size differences of all of these elements
are important in the packing structure and influencing the thermal
behavior of the thin film samples.
A
wide variety of new superconductive compounds are now being made
using different methods and various substrates under an assortment
of different conditions. The TESS system we have developed will
be used to process this great number of samples quickly by characterizing
up to four potential new superconductors simultaneously. This system
is an effective means of quickly a sample for superconducting behavior.
Because this system is automated by LabVIEW, once the user defines
the parameters of the sample set, the program will run unmonitored
for its duration (usually 2-3 hours depending upon user-defined
temperature changing rates). The storing of data is also a useful
feature of the system allowing the user to manipulate the measurements
in a variety of ways even after the run has taken place.
The ability to operate at high temperatures
makes superconductors accessible and economically feasible for use
in industry. They can be used in the development of transmission
lines, levitation, electric motors, and medical and aerospace applications.
The rapid characterization and testing of potential superconductors
is therefore important to both science and industry.
Acknowledgements
Undergraduate Laboratory Fellowship
program.
This project could not have been possible
without the guidance of my mentors, Rich Kerchner and Dave Christen.
I would also like to thank the rest of the Superconductivity group
and the Solid State Division at Oak Ridge National Laboratory in
Oak Ridge, Tenn.
The research described in this paper
was performed in the Superconductivity group of the Solid State
Division at Oak Ridge National Laboratory sponsored by the United
States Department of Energy.
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References
Kittel C. (1976) Introduction to Solid
State Physics. John Wiley & Sons: New York, 357-377.
Orlando TP, Delin KA. (1991) Foundations
of Applied Superconductivity. Addison-Wesley Publishing Company,
Reading, MA, 8.
Poole CP et al. (1995) Superconductivity.
Academic Press: San Diego, 182, 194.
Sheahen TP. (1994) Introduction
to High-Temperature Superconductivity. Plenum Press: New York,
15-34.
Journal of Young
Investigators. 2003. Volume Nine.
Copyright © 2003 by Jenny Tobin and JYI. All rights reserved.
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