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Issue 1, November 2003
Engineering & Applied Sciences
The Contemporary Silver Cycle for CIS Countries: Using Industrial Ecology to Evaluate Silver Flows
Katy Henderson
Yale University
Advisor:
Thomas Graedel, Ph.D.
Yale University
Discuss this article!
Abstract
Worldwide consumption of silver has exceeded ore extraction since
1951. As a result, secondary production and recycling of scrap have
become necessary to ensure adequate supplies of silver for human
demand. Substance flow analysis (SFA) can be used to assess the
cycle of silver by quantifying the magnitude of silver usage, the
amount of silver lost or dissipated in waste, the volume of silver
recovered, and the capacity of silver residing in specific reservoirs.
This paper examines the flows of silver over a one-year period (1998)
between production, fabrication and manufacturing, use, and waste
management, for the Commonwealth of Independent States in Central
Asia. Of the 1,840 tons of silver mined in CIS in 1998, 50% was
exported to outside regions as refined silver, while up to 30% was
discarded in production wastes. Approximately 455 tons of silver
entered stock, while 390 tons were landfilled or dissipated to the
environment. A further 445 tons were recycled as scrap for secondary
production. The environmental and policy implications of the CIS
silver cycle are discussed, using the results of the SFA to draw
conclusions about resource availability, ecological impacts, recycling
potential, and disposal methods.
Introduction
Over the past decade, there has been heightened interest in the
availability of mineral resources and in how quickly the world’s
expanding population is depleting these reserves. As worldwide consumption
and usage of materials increases (Wagner LA 2002), the question
arises as to whether adequate supplies of metals such as copper,
silver, and zinc exist to satisfy the rising demand. The Stocks
and Flows Project (STAF) at Yale University’s Center for Industrial
Ecology seeks to track the current and historical reservoirs of
technologically significant materials, together with the flows into
and out of these reservoirs, through substance flow analysis (SFA)
and life cycle assessment (LCA) as defined in Table
1. With these tools of industrial ecology,
the environmental impacts and policy implications of world metal
production and usage can be examined on national, regional, and
global scales.
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| Figure
1. Map of the
nine STAF regions. |
This
paper characterizes the anthropogenic life cycle of silver for 1998
in the Commonwealth of Independent States (CIS) of Central Asia,
one of nine world regions designated by the STAF group (Figure 1).
Research has been completed and published for both the global copper
and global zinc cycles (Lifset et al. 2002, Gordon et al. 2002),
while data analysis for the regional silver cycles is currently
in progress. Recognizing the limitations of data availability and
accuracy, the STAF group aims to capture a minimum of 80% of all
significant flows of silver. Four countries from the CIS were selected
to represent the majority of flows – Kazakhstan, Russia, Ukraine,
and Uzbekistan, which together make up 93% of the regional silver
production (CPM Group 2001) and 81% of the population of the CIS
(World Bank 1997, CIA 2002).
Country-level
data have been collected and used to produce a regional-scale model
of the flows and stocks of silver for this one-year time scale.
The resulting cycle can be used to assess the magnitude of silver
usage, the role of international precious metal trade, the extent
and nature of silver waste leaving CIS economies, and the sources
of dissipation. In turn, this information can be a key component
for the establishment of environmental regulations, reserve estimation,
and energy policies.
Methods
Research
and data collection were carried out with guidelines based on previous
STAF papers and methods (Graedel et al. 2002, Spatari et
al. 2002, Gordon 2002, Gritsinin et al. 2003). For the
countries of the CIS, data availability was often limited and therefore,
new approaches were required in order to estimate many of the flows
of silver. In this approach, the silver life cycle was divided into
four main stages – production, fabrication and manufacturing
(F&M), use, and waste management (WM), as shown in Figure 2.
Each of these stages can be broken down into associated processes,
such as mining, refining, product manufacture, industrial usage,
and landfilling. Flows occur between processes, as well as across
geographical borders, via silver imports and exports. Each stage
may also have associated losses to the environment, recycling flows,
and stock changes. Stock refers to the amount of silver contained
in a reservoir of accumulated material.
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Figure
2 . STAF system
boundary diagram. Arrows represent the direction of silver
flow.
(Click to view enlarged image) |
Production
Production
was divided into three sub-processes:
(a)Mining,
milling and flotation: Silver ore is mined and purified to produce
concentrate for refining. Waste tailings are also produced and are
returned to the environment (Hilliard 2001). Mining may be from
primary ores (containing mostly silver) or from base-metal ores
(lead/zinc or copper ores with small silver concentrations).
(b)Separation
processes: It was calculated that in the CIS, smelting of ores
is used for approximately 79% of silver ore processing (Table
2). Smelters produce silver concentrate,
but release waste containing silver, known as slag, which may be
recycled or lost to the environment. Cyanide leaching is also used
to purify an estimated 16% of ores, and cyanide wastes containing
trace silver can be released to the environment. Other processes,
such as thiosulfate leaching (Renner et al. 2002) account
for approximately 5% of processing.
(c) Refining:
Silver concentrate is further processed to produce refined silver
that may be exported or used for fabrication within the country.
Old scrap (Table
1) may also
be recycled and used in the refining process.
F
& M
The
refined metal from the production stage, along with any imports of
refined metal, is then used to manufacture both silver and silver
alloy products. Silver product data include manufacturing statistics
for photographic use, coins and medals, and jewelry and silverware,
while data for silver alloy products encompass electronics and electrical
equipment, brazing alloys, solders, and other industrial applications
such as medical equipment and dental amalgam. The World Silver
Survey 2002, provided by the Silver Institute, gave reliable estimates
for silver fabrication in these categories for the CIS as a region,
but not on a country-level scale. Therefore, individual country fabrication
was estimated by scaling the regional totals based on both the national
populations and the mine production of each country.
In
order to calculate the trade of silver in these products, statistics
were used from the U.N. Comtrade database for imports and exports
of various products. The weights of these products, when available,
were used directly to calculate the flows into and out of F&M.
When no weight data for a country were available, a conversion factor
was used to translate the monetary value into weight, based on an
average of other countries that reported both monetary and weight
data. Each of these products had an estimated silver concentration
that was used to calculate the net trade flows of silver. For countries
that did not report data, such as Ukraine and Uzbekistan, the trade
flows were inferred based on other countries’ reporting. A
waste flow from the manufacturing of circuit boards was also calculated
(Table
3),
and a closure balance was incorporated to account for any silver
not included in known flows.
Use
Silver
entering into use includes the sum of silver derived from CIS-manufactured
products and from imported products. Recycling of products occurs
in both the F&M stage and the use stage. In F&M, scrap may
be recycled internally or returned to the refining process in production.
Recycling flows from use are assumed to be from on-site recycling
of photographic waste, which is estimated for more developed countries
(Table
3). For the CIS, this statistic
was modified based on the relative GDP, assuming that less-developed
countries would use a smaller amount of photographic materials.
The amount of silver entering stock was calculated by the difference
between the usage (Figure 3) and the flow into waste.
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| Figure
3 . Silver
entering use by sector in CIS region. Other industrial applications
include dental amalgams, mirror coatings, industrial catalysts,
and bactericides/algaecides in water purification systems. |
WM
WM
data for CIS countries were unavailable in many cases, so estimations
based on European statistics were often employed. Wastes from the
use and F&M stages may enter the environment directly or undergo
treatment before release. Approximately 84% of silver waste from
use enters the WM stage via five flows that are sent to treatment:
(a)Municipal
Solid Waste (MSW): This is waste generated by households, shops,
markets, offices, and open areas (UN ESCAP 2000) that contains silver
from discarded photographic prints, dental fillings, coins, silverware,
etc. The MSW generation per capita and metal content of waste (UNECE
1999) was used to estimate the amount of silver discarded in each
country (Table
3).
(b)Sewage
and Sewage Sludge (SS): Silver waste from sewage is due to photographical
developing waste, medical sewage, domestic sewage water, electroplating
work, etc. There were no available data for CIS sewage sludge generation.
Therefore, it was estimated for CIS countries based on scaling with
European countries, knowing the percentage of the public connected
to wastewater treatment plants in the CIS (World Bank 1998, UNECE
1999).
(c) Waste
from Electronics and Electrical Equipment (WEEE): This category
consists of silver from the circuit boards of discarded appliances,
which contain approximately 0.2% silver by weight (Siemers and Vest
1999). This waste stream also contains silver waste from the fabrication
of circuit boards, as stated above.
(d)Industrial
Waste (IW): Industrial waste is taken as wastes from photographic
processing, of which 45% are discarded as waste (Ressourcen Management
Agentur 2000).
(e)Hazardous
Waste (HW): This category combines waste from silver-oxide batteries
and dental amalgam. For the CIS, no data were available for these
specific categories. As a result, battery waste was estimated using
German data (Vest and Jantsch 1999) that were scaled down based
on both GDP and on the ratio of urban population. Data on dental
amalgam waste was obtained from a California study (Barron 2001)
that estimated the silver waste from dental amalgams as a percentage
of silver products entering waste, together with the ratio of this
waste entering the hazardous waste stream.
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| Figure
4 . Silver
entering use by sector in CIS region. Other industrial applications
include dental amalgams, mirror coatings, industrial catalysts,
and bactericides/algaecides in water purification systems. |
The
flows entering waste management (Figure 4) were directed into numerous
processes. A percentage of the flows was incinerated and then landfilled,
or directly landfilled. Another portion of waste was recycled as
scrap (GFMS 2002) and the remaining waste entered the environment
directly, via losses from the wastewater treatment plant, open dumping,
or use of sewage sludge in agriculture. Waste from silver in untreated
sewage was also directed to the environment (European Environment
Agency 2003). Rates of recycling, landfilling, and agricultural
usage were estimated based on data from the UNECE Environmental
Performance Reviews for CIS countries. A closure balance was again
used to account for inaccuracies in data.
Results
The completed
silver cycle for 1998 (Figure 5) shows the stocks and flows in the
CIS, as calculated using these methods. Of the 1,840 tons of silver
mined for production, 50% is exported to other countries as refined
silver, while almost 30% is left as mine tailings, slag, and cyanide
wastes. Approximately 40% of the refined silver that leaves the
production phase comes from the recycling of new and old scrap (Table
1).
 |
Figure
5 Silver cycle for CIS, 1998.
(Click to view enlarged image) |
Of the
1,140 tons of refined silver used in F&M, 780 tons come directly
from the mining sector and recycling of scrap, while an estimated
360 tons are used from stock. This stock was calculated as a closure
balance and may be due to the usage of government silver stockpiles
in Russia. The World Silver Survey 1999 theorizes that the disposal
of stocks in Russia in 1998 may have been motivated by high silver
prices as "an emergency measure implemented by a cash-strapped
government" (GFMS 1999). Only 8% of manufactured silver left
the CIS as net silver product exports, while 86% entered the use
stage.
A total of 980
tons of silver entered use, but 54% of this became discards in municipal
solid waste, sewage, hazardous waste. etc., while 46% entered existing
silver stock. For the WM phase, a closure balance of 220 tons was
needed to account for the total 750 tons of discarded silver entering
this stage. Roughly 530 tons of silver were discarded directly from
manufacturing processes and from use. Of this total waste silver,
48% was recycled as scrap and 52% returned to the environment either
through landfilling or through dissipative losses to the environment.
As a whole,
the silver returned to the environment is almost 50% of the total
silver mined in the CIS. Of this silver, 35% is contained in landfills
that are estimated to retain almost 320 tons of discarded silver.
Mine tailings are also a major depository of silver, with 370 tons
of waste silver or 41% of the environment reservoir as defined by
STAF.
Discussion
The
life cycle for the CIS depicts the flows of silver from raw materials
to product fabrication, to use, and to eventual discard and loss
for a typical one-year period. The results of the SFA indicate that
the largest silver flow occurs in the mining and production stages,
as is to be expected from a region with a large mineral resource
base and metallurgical industry. More refined silver is exported
than is used for manufacturing within the region, and this refined
silver is the largest export flow out of CIS countries. This significant
export suggests that the CIS is primarily a producer of silver in
the global silver cycle, with much of the value-added fabrication
and production occurring in more developed regions (Figure 6).
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| Figure
6 Silver flows per capita for Uzbekistan,
1998 (g/capita per annum).
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Data
Accuracy
The
countries of the CIS are still considered to be in the transition
stage after the break-up of the former Soviet Union, with continuously
changing political, economic, and social climates. As a result of
reorganization and shifting control in policies and management,
data were often unreliable, inconsistent, or simply unavailable
in many cases (Task Force for the Implementation of the EAP 2003).
Even agencies outside the CIS, such as the British Geological Survey,
the U.S. Geological Survey, and the Silver Institute, were forced
to use estimates, as was clearly evident from the wide variation
in statistics on this region. Political influence may also have
played a role in data release about sources of silver such as government
stockpiles. It was especially challenging to locate waste management
data due to obsolete or inoperative reporting systems, leading to
the use of estimation based on other regions. Despite these uncertainties,
the results illustrate a fair representation of the characteristic
flows and stocks of silver in the contemporary CIS environment.
Environmental
Implications
Silver
metal and its compounds, such as silver nitrate and silver oxide,
can be considered toxic or hazardous when discarded or dissipated.
The methods used in the mining, fabrication, and disposal of silver
often create environmental threats, such as land degradation and
water contamination. Tailings from the mining of metals are typically
left to accumulate in heaps, often without proper partitioning from
the outside environment. The U.N. Economic Commission for Europe
reports that 5.1 billion tons of tailings from the mining and enrichment
of non-ferrous metals have accumulated on 14,000 hectares of land
in Kazakhstan alone. Large areas have been damaged environmentally
as a result of inefficient mining operations and inadequate tailings
management. Cyanide that is used in separation processes is a toxic
chemical and may be a source of contamination when released directly
to the environment. If cyanide wastes from silver ore processing
enter the ecosystem via leakages or improper disposal, water quality
and human health can be compromised.
Waste
disposal and management are also potential sources of environmental
concern. Discards of silver oxide batteries and dental amalgam (containing
mercury) are classified as hazardous waste, but may often enter
the environment as a result of unsuitable disposal or lack of recycling.
Landfilling or open dumping of waste creates landscape degradation,
especially if landfills are improperly managed and filled beyond
capacity, as is the case in many CIS countries. Releases of silver
from both sewage sludge and untreated sewage can cause contamination
of soils (Agency for Toxic Substances and Disease Registry 1990).
In
order to assess these environmental implications, it is necessary
to quantify the volume of flows of materials between reservoirs.
The silver cycle presented above can be used to analyze, for instance,
the amount of tailings and separation wastes generated in the production
phase, the losses of silver to the environment via unrecorded disposal
methods, and the potential sources of contamination. By investigating
the flow of silver in the CIS economy, one can minimize environmental
impacts by identifying significant negative aspects. For example,
a shift in production methods away from cyanidation (such as has
occurred in Europe) would result in less potential for contamination.
Proper management of landfills would ensure minimal ecological consequences
and suitable leachate control. Adequate disposal or recycling of
photographic waste and batteries would decrease waste and supply
alternate sources of silver.
Policy
Implications
Analysis
of the silver cycle and its environmental implications can lead
to the development of policies dealing with resource availability
and reuse, waste management, processing efficiency, recycling, and
trade initiatives, to name a few. Silver consumption has exceeded
ore extraction since 1951 (Agency for Toxic Substances and Disease
Registry 1990, GFMS 2002), so that secondary production of silver
from scrap has become necessary to keep up with rising demands.
If this trend continues, worldwide demand for silver could exceed
the available supply. By examining the silver flows in the CIS,
one can determine the potential for silver recovery and secondary
production.
Mine
tailings and landfills are the largest depositories of silver waste,
containing 76% of the silver discarded to the environment in the
CIS. In Uzbekistan, there are many tailings and waste heaps from
obsolete mining operations that have been simply abandoned due to
inadequate policies of environmental rehabilitation (UNECE 2003).
Almost 30% of silver mined is left as waste, in tailings and slag
from processing. These waste heaps could provide valuable sources
of secondary silver through reprocessing using more efficient methods
of recovery, an especially intriguing prospect for mining companies
looking to reduce waste and increase outputs.
Silver
is also dissipated through sewage wastes, photographic wastes, and
lack of recycling. Policy implementation could increase the percentage
of the population connected to wastewater treatment plants, effectively
capturing more discarded silver before it is released to the environment.
In Russia, only 55% of the population is connected to public wastewater
treatment plants. A mere 3% of Russian municipal waste undergoes
some form of post-collection recycling, composting, or incineration
(OECD 1999, Zamparutti 1999). Recycling programs (such as for photographic
disposals) on a national level would lead to greater recovery of
silver, as well as reduced generation of waste. Facilities for waste
incineration would also reduce the volume of waste, although this
method of disposal may not be cost-effective in all areas (UN ESCAP,
2000). Municipal separation and collection of silver oxide batteries
for recycling could also be implemented, especially as these batteries
have economic value.
Conclusion
One of the goals of industrial ecology is the reuse or recycling
of resources, in order to minimize the material regarded as waste.
The analysis of the silver cycle is designed to assess resource
availability and provide viable options for limiting mineral scarcity.
Whether through technological advancements, processing efficiencies,
remanufacturing, or landfill mining, it is vital to consider the
ways of coping with resource scarcity and environmental degradation.
Substance flow analysis for the CIS is just one step in identifying
and evaluating the flows and stocks of silver in the region, as
well as the interaction of human existence with the natural landscape.
With this in mind, the STAF group anticipates that the CIS silver
cycle can provide a quantifiable basis for the implementation of
policies for environmental welfare, resource availability and waste
minimization.
Acknowledgements
This research was supported by the U.S. National Science Foundation
under grant BES-9818788. Some of the data methodology was developed
as part of the STAF project by Jackie Errecart and Christian Wagner.
For intellectual stimulation and discussion of data analysis procedures,
I extend thanks to Marlen Bertram, Thomas Graedel, Robert Gordon,
Julie Jirikowic, and Jeremiah Johnson of the Stocks and Flows Project
at Yale University.
Discuss this article!
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Journal of Young
Investigators. 2003. Volume Nine.
Copyright © 2003 by Katy Henderson and JYI. All rights reserved.
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