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Issue 5, February 2002
The Science of Fixing Stuff
-or-
If I Can Do Quantum Mechanics, Then I Can Make That Thing Stop Leaking
Margaret Harris
Physics, Duke University
harris@jyi.org
Four days before
Christmas, the family washing machine developed a bad case of incontinence.
Toss in a load of towels, add a cup of detergent, flip the switch,
and a soapy flood would emerge from the appliance's nether regions
- nice for cleaning the floor, but not so great for cleaning clothes.
After some mopping and a few tentative efforts at "percussive
maintenance" - kicking the washer and banging on it with the
laundry basket - it became clear that we needed a repairman with
years of experience, specialized tools, and intimate knowledge of
washing machines.
Instead, we got my father the engineer, a set of screwdrivers and
socket wrenches, a page of blurry, unlabeled diagrams, and an orange
and blue plastic doohickey labeled "Universal Valve."
Plus, we had one physics student, fresh from exams and convinced
that compared to quantum mechanics, fixing a washing machine had
to be a piece of cake, right?
The good folks at Maytag™ don't make it easy to mess with their
products' innards. Lying on his back on the laundry room floor and
fiddling with a screwdriver, my father admitted that he had to call
the celebrated Maytag Repairman the first time the washing machine
broke, simply because he couldn't figure out how to get inside the
darn thing. This time, he knew what he was doing. Two tiny, hidden
screws later, I was easing aside the front cover of the machine
and peering into its damp, fuzz-encrusted interior.
The most obvious component of a washing machine's innards is a set
of two nested metal drums, the outer one solid, and the inner one
dotted with holes. When the spin cycle begins, centripetal force
from the rotating drum flings the water out these holes and down
the inside of the outer drum. From there, water leaves the machine
through a tube at the base of the outer drum- unless, of course,
the machine is broken, in which case the water makes a sopping mess
of the dryer lint and other detritus on the laundry room floor.
The floor, however, is a relatively good final destination for misdirected
soapy water. Water in an overflowing washing machine can, in theory,
do any of three things: drain down the tube like it's supposed to,
spill all over the floor, or siphon back into the pipes and contaminate
the local water supply. (I am leaving out the interesting but irrelevant
possibility of its shooting out the top of the machine, geyser-like,
and creating damp splotches on the ceiling).
To prevent such contamination, the water-delivery system in a washing
machine contains a device - called a vacuum breaker - between the
faucet and the drum. A vacuum breaker consists of two rubbery tubes,
a narrow one inside a much larger one. It does to water what a one-way
mirror does to light: permits transmission in one direction and
blocks it in the other. The process is remarkably simple. Water
from the faucet flows through the hose, reaches the narrow inner
tube, and sprays into the outer tube, creating an air bubble around
the spray. If water pressure in the washing machine rises above
the pressure in the pipes, then water will slurp backwards up the
hose- but only as far as the air bubble. It's like trying to drink
water through a straw with a hole near the far end. Although you
can force water from your mouth down the straw and out the other
end (or the hole), you can never suck water up the straw past the
hole. Thus are we saved from drinking tap water that tastes like
dirty socks and Tide™.
In time, the pressure of fast-moving water can distort and stretch
the tubes in a vacuum breaker. This creates gaps in the hose, allowing
water to spray all over the place instead of into the drum, where
it belongs. On our machine, a bulge in the outer tube of the breaker
- plus the spray that issued from that part of the hose when we
turned on the washer - indicated that was exactly what had happened.
Unfortunately,
the breaker was not the only cause. Our multi-talented machine was
also leaking water from somewhere nearer the water faucet. It was
time for the Universal Valve.
If you're like me, you don't lose much sleep wondering how a washing
machine "figures out" how to get the requested amount
of hot and cold water from the tap to your clothes. You just push
the button for "cold wash" or "bright colors"
and walk away, confident that hot water won't seep in and shrink
your sweaters.
It turns out that most of the credit for this phenomenon belongs
to the Universal Valve, a fist-sized chunk of metal and plastic
that sits near the back of the washing machine. When you turn on
the washing machine, water from the tap flows into the valve's blue
plastic underside through two one-inch-diameter holes: one for hot
water, one for cold. Each hole leads to a small chamber inside the
valve. A quarter-inch tube runs between the two chambers and connects
them to a single plastic nozzle, which fits inside the hose that
carries water from the valve to your clothes (by way of the vacuum
breaker, of course).
None of this, however, explains how cold water gets to clothes designated
"cold wash only" and hot water gets to sweat socks and
underwear. The part of the valve that pulls this trick is a uniformly
wound coil of wire called a solenoid. When electric current runs
through the wire, it creates a magnetic field inside the solenoid,
along the coil's central axis. The coil then acts like a magnet.
This connection between moving electric charge and magnetic fields
forms the basis of Ampere's Law, one of the great unifying laws
of electromagnetism (which basically states that "Moving electric
charges generate a magnetic field"). Because of Ampere's Law,
the humble current-carrying solenoid appears frequently on introductory
physics exams - where it causes almost as much grief as a leaky
washing machine.
The Universal Valve contains two solenoids, one for each chamber.
The solenoids are covered in orange plastic to keep water from touching
the live wire inside (an event with potentially shocking consequences).
Inside each casing is a rigid plastic stopper that resembles the
nipple on a baby bottle. Within each stopper is a small metal rod
with a spring at one end and a rubber plug at the other. The rubber
plugs at the base of the stoppers fit snugly into the chambers on
the blue, water-carrying half of the valve.
When current runs through the solenoid, it sets off a chain of events
worthy of a Rube Goldberg invention. The current generates a magnetic
field, which pulls the metal rod towards the solenoid. The moving
rod yanks the plug upwards, water rushes from the chamber into the
hose, and from there into the drum. After all the usual wash, rinse,
and spin cycles, your clothes are clean. Once the current stops,
the magnetic field disappears, the spring pushes the metal rod back
to its original position, and the plug keeps water from going anywhere.
Let's go back to the problem of hot and cold water. If you push
the "cold water" button on the washing machine, a switch
inside the machine prevents current from flowing in the hot-water
solenoid. The hot-water plug stays closed, so only cold water can
enter the hose. The reverse is true for the "hot water"
button, and you can probably guess that all the in-between cycles
require a combination of hot and cold solenoid action.
At least, that's what's supposed to happen. In our case, an ambiguous
"something" in the Universal Valve had developed a leak,
so while my father balanced the washing machine on its front edge
and reached around the back to install a new valve, I took a screwdriver
to the old valve and made a royal mess taking it apart. I understand
this is a fairly typical division of labor for physicists and engineers.
While making my mess, I discovered that the culprit was arguably
the simplest part of the entire assembly: the spring inside the
stopper. Years of boing-ing back and forth had reduced the spring
to a fraction of its former glory, and without a stiff spring to
push the metal rod back into place after the current stopped flowing,
the water plug never closed all the way - hence, puddles.
After any fix-it job comes a moment of truth: will it work? Or do
I have to stay awake another hour, buy another replacement part,
dig into some unexplored area of the bleeping machine, stand on
my head, build an altar to the gods of machinery or - horror of
horrors - give in and call the repairman? The situation is not unique
to shade-tree mechanics and amateur repairmen; any experimental
scientist knows the "here goes nothing" feeling of trying
a new piece of equipment or an untested process. Such uncertainty
is part of what makes science exciting. So is the elation one feels
when, after days or even years of hard work, everything comes together
in beautiful harmony, the theory is suddenly clear, and everything
works exactly as it should. Despite their vast differences in pay,
dress code, and prestige (among other things), the field of appliance
repair and the field of science are - in some respects - not so
far apart as they seem.
For my family's washing machine, the time my father and I spent
unscrewing, replacing, and making messes paid off. I know a lot
more about machinery than I used to, my father has re-learned something
about electromagnetic theory - and more important, the washing machine
is working again. As of this writing, it has done about a dozen
loads of laundry, nobody has been electrocuted, the basement has
not floated away, and no repairman has invaded the domain of Super-Engineer
and the Physics Kid. Considering the people in charge, I regard
this as a minor miracle.
But I've also decided that if I can't make it as a physicist or
a writer, I'm going into small appliance repair.
Journal
of Young Investigators. 2002. Volume Five.
Copyright © 2002 by Margaret Harris and JYI. All rights reserved.
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